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Cupping and Crowning Continued

CONVEX CUPPING
("crowning") of the floor surface may also occur for all the reasons previously described, but most often the reason is a different one. It usually follows cupping of the concave type, which often occurs before the house is ready for floors to be sanded and finished. If the flooring is sanded with boards cupped and edges high, the high edges of boards are cut flat by the sanding machine if the operator does his job correctly. In profile, after sanding, the boards will then have abnormally thin edges -- flat on top, with edges of the reverse side of boards still curved upward, or cupped.

If these boards later dry and flatten to their original position, the thin edges recede, leaving the top of boards convex (edges lower than the centers) and the back again flat against the subfloor. (Fig.l).

NORMAL CUPPING Some cupping should be considered normal, especially in wide planks -- 5", 6", 7" and wider -- and particularly in plain-sawn boards. In such boards (as opposed to quarter-sawn; see Fig. 2) the growth rings of the tree travel in a slightly curved pattern from one side of the board to the other. This curved pattern produces, with normal moisture content changes, a slight convex or concave cup, depending on how the rings curve within individual boards.

This type of cupping is usually not noticeable unless the floor is viewed across the boards and against a strong, low light source, such as a patio door or window wall. It is often noticed while the house is still unoccupied but furnishings usually make the cupping seem more normal as the strong light reflection is softened and angles of view are changed.

SOLUTIONS -- CUPPED FLOORS. Cupped floors have gone through a site-related moisture escalation. Re-dried and repaired, the floor already in place is, in most cases, the best choice for a trouble-free floor in the newly-established environment. Replacing a cupped floor is usually the worst choice, especially if replacement is made before the moisture condition causing the problem has been corrected. The replacement is almost certain to react to the moisture situation by cupping, like the first floor, and the whole process must be repeated.

There are, of course, exceptions, when the only solution is to replace the flooring. But the problem has usually reached a far more serious level before replacement is needed.

 
Figure 2
Figure 2. (A) Plain-sawed boards have grain (the tree's growth rings) flat with the board. Slight curves make wide boards cup slightly. (B) Quarter-sawed boards have grain vertical to the board's wide dimension. Expansion follows the grain direction about 4-1, making quartered boards more stable.

 

The first step in repairing a cupped floor is to remove the source of moisture. To cure it the source must first be found.

In crawl-space or concrete slab subfloors, be sure all outside drainage moves rainwater away from the house. Water flows through many types of soil almost as rapidly as on the surface of the ground. If the building sits on a hillside the natural flow of water may take it under the foundation in large volume, where some will evaporate. Close this source by installing soil tile on the high side of the building to drain subterranean water around the house. Generally regrade if necessary to move water away from the house.

In crawl-space construction lay 6-mil polyethylene film over the entire area of earth (or concrete or whatever surface exists), weighted down with bricks to prevent its shifting in a breeze. Be sure the entire area is ventilated on all walls and that vents are open. If there are dead ventilation areas provide mechanical means, either temporary or permanent, to circulate air. A humidistat-switched automatic fan, with a tunnel to an outside vent, is one such arrangement; coupling the fan to the air conditioning/furnace fan is also a good arrangement.


CUPPING & CROWNING PART I | CUPPING & CROWNING CONTINUED HERE




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